Rabu, 19 Juli 2017

Proximity Sensors & Rotary Encoders in Arcade Machines: Types, Testing & Diagnosis

Beyond standard photo-electric infrared beams, arcade game mechanics rely heavily on Proximity Sensors and Rotary Encoders to detect mechanical positions, coin drops, motor rotations, and physical player movements.

Understanding these components ensures fast diagnostic turns when servicing complex arcade attractions such as ticket redemptions, coin pushers, and carnival-style physical games.


  • Proximity Inductive 
  • Proximity Capacitive
Proximity Inductive berfungsi untuk mendeteksi obyek besi/metal. Meskipun terhalang oleh benda non-metal, sensor akan tetap dapat mendeteksi selama dalam jarak (nilai) normal sensing atau jangkauannya. Jika sensor mendeteksi adanya besi di area sensingnya, maka kondisi output sensor akan berubah nilainya.
Proximity Inductive


What is a Proximity Sensor (Proximity Switch)?

A Proximity Sensor (or Proximity Switch) is a non-contact detection device that senses the presence or absence of an object when it enters a specific detection zone.

Key Characteristics:

  • Short Sensing Range: Operates at very close range—typically from 1 mm up to a few centimeters, depending on the sensor model.

  • Operating Voltage: Standard industrial/arcade variants operate on 10–30 VDC, though high-voltage models operating on 100–200 VAC also exist.

  • Non-Contact Operation: Prevents mechanical wear and tear, making it ideal for high-vibration arcade environments.


Proximity Capacitive

Types of Proximity Sensors Used in Arcades

Proximity sensors are categorized based on the physical properties of the materials they detect:

                  +-----------------------------------+
                  |         PROXIMITY SENSORS         |
                  +-----------------+-----------------+
                                    |
          +-------------------------+-------------------------+
          |                                                   |
          v                                                   v
[ INDUCTIVE PROXIMITY ]                             [ CAPACITIVE PROXIMITY ]
  • Detects: Ferrous Metals (Iron/Steel)              • Detects: ALL Materials (Metal, Plastic,
  • Ignores: Non-metal obstacles                        Wood, Liquids, Glass, Rubber)
  • Arcade Apps: Firefighter, Dino Time               • Arcade Apps: Street Basketball, Jungle 
                                                        Bowling, Disco Winner

1. Inductive Proximity Sensors (Metal Detection Only)

Inductive proximity sensors generate an electromagnetic field at their sensing face. They exclusively detect ferrous metal/iron targets.

  • Key Feature: If a non-metal object (like plastic, wood, or cardboard) blocks the sensor, the sensor ignores it and continues detecting metallic targets behind or through the barrier—as long as the target stays within the maximum sensing range.

  • Common Arcade Applications:

    • Firefighter: Detecting metal lever position or nozzle movement.

    • Dino Time: Tracking metallic gear alignment, target flaps, or mechanical coin-drop gates.

2. Capacitive Proximity Sensors (Universal Target Detection)

Capacitive proximity sensors measure changes in an electrostatic field. They detect all object types, including metals, plastics, liquids, glass, and wood.

  • Key Feature: High sensitivity to any dense material passing through its close-range envelope.

  • Common Arcade Applications:

    • Street Basketball: Rim-mounted ball passage detection.

    • Jungle Bowling & Disco Winner: Ball track positioning, plastic target flips, or coin distribution detection.

How to Test and Diagnose Proximity Sensors

You can verify whether a proximity switch is working properly using two practical methods: LED Indicator Visual Inspection or Multimeter Voltage Measurement.

Method 1: LED Indicator Visual Test

Most proximity sensors feature an integrated LED status light on the rear housing:

  • Active-High / Normally Open (NO) Configuration:

    • No Target (OPEN): LED is OFF.

    • Target Present (CLOSED): LED turns ON.

  • Active-Low / Normally Closed (NC) Configuration:

    • Target Present (CLOSED): LED turns OFF.

    • No Target (OPEN): LED turns ON.

Diagnostic Rule: Bring a metal target (for Inductive) or any solid object (for Capacitive) near the sensor face. If the LED toggles cleanly between states, the internal sensing circuit is functioning correctly.

Method 2: Multimeter DC Voltage Test (Signal Pin to Ground)

For deeper troubleshooting when the LED lights up but the main game board still fails to register input:

[ Power Source: 12V / 24V DC ] --------> (VCC Pin - Brown Wire)
[ Ground / Com ] ----------------------> (GND Pin - Blue Wire)
[ Multimeter (+) Probe ] --------------> (Out / Drive Pin - Black or White Wire)
[ Multimeter (-) Probe ] --------------> (GND Pin - Blue Wire)
  1. Supply standard working power (10–30 VDC) to the sensor power wires.

  2. Set your digital multimeter to DC Volts ($V_{DC}$).

  3. Place the red probe on the Signal Output Pin (Drive/Out) and the black probe on Ground (GND).

  4. Observe the voltage response:

    • State 1 (OPEN): Reads approximately 5V DC (or VCC voltage depending on pull-up logic).

    • State 2 (CLOSED): Voltage drops to 0V DC.

  5. If the output voltage switches between 5V and 0V cleanly upon bringing a target near, the sensor signal driver is healthy.

Other Essential Arcade Sensors: The Rotary Encoder

While proximity sensors handle basic proximity and position switching, Rotary Encoders (Rotary Sensors) measure continuous mechanical rotation, velocity, and angular direction.

       +--------------------+
       |  ROTARY ENCODER    |
       |  (Optical / Magn.) |
       +---------+----------+
                 |
        [Rotating Shaft]
                 |
      +----------+----------+
      v                     v
[PULSE GENERATION]    [POSITION & SPEED]
Pulsed signals (A/B)  Calculates exact wheel
sent to game board    angle and spin speed

How Rotary Encoders Work in Arcades:

  • Rotary Shaft: Connected directly to steering wheels, ticket wheels, or motor spindles.

  • Pulse Signal Output: As the shaft spins, the encoder outputs digital pulse trains (Phase A & Phase B signals).

  • Game Logic: The game board counts these pulses to calculate exact steering angles, wheel spin speeds, or physical ticket distribution counts.

Primary Arcade Applications:

  • Racing Games: Steering wheel orientation and force-feedback centering (e.g., Mario Kart Arcade GP, Initial D).

  • Wheel of Fortune / Spinner Games: Measuring spin strength, speed decay, and winning segment position (e.g., Big Bass Wheel, Spin-N-Win).

  • Ticket Dispensers: Precision counting of physical ticket notches as they pass through the dispenser rollers.

Summary: Quick Sensor Reference Guide

Sensor TypeTarget MaterialSensing DistancePrimary Arcade Role
Infrared (IR) BeamAny opaque objectUp to 1–2 metersBall scoring, hoop tracking (Dream Shooter)
Inductive ProximityFerrous Metals Only1 mm – 10 mmMechanical home positioning, metal gates
Capacitive ProximityAny Solid / Liquid1 mm – 20 mmPlastic ball detection, non-metal targets
Rotary EncoderPhysical Shaft RotationContinuous ($360^\circ$)Steering, spinner wheels, ticket counting

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