Kamis, 18 Januari 2018
basic troubleshoot
Selasa, 16 Januari 2018
Senin, 25 Desember 2017
Dream Shooter Arcade: Basketball Score Sensor Repair & Troubleshooting Guide
The Dream Shooter arcade basketball machine operates on the same core mechanics as traditional street basketball games, using an infrared (IR) beam-break system paired with a reflector. However, maintaining high scoring accuracy requires understanding its specific dual-sensor arrangement behind the rim and reading its two-color LED indicators correctly.
When players score but the display shows zero points, follow this technical guide to diagnose and fix the score sensor fast.
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| Dream Shooter |
Super Match: Home Sensor Diagnostics & Score Mismatch Repair
Just like the turntable indexing issue on Hole in One, when the mainboard loses track of the home optical pulse, the motor controller stutters as it attempts to re-calibrate its absolute zero point mid-cycle.
Sensor Placement & Architecture
To locate and service the Home Sensor, access the rear of the main wheel housing inside the upper cabinet marquee.
[REAR OF MAIN WHEEL ASSEMBLY]
│
┌────────────────────────────┴────────────────────────────┐
▼ ▼
[Outer Perimeter Tab] [Central Drive Hub]
│ │
┌─────────────┴─────────────┐ ┌─────────────┴─────────────┐
│ U-shaped photo-interrupter│ │ Optical encoder board │
│ mounted at 12 o'clock or │ │ mounted directly behind │
│ 6 o'clock on the frame. │ │ the stepper motor pulley. │
└───────────────────────────┘ └───────────────────────────┘
Outer Perimeter Indexing (Standard Setup):
Location: Mounted on the stationary backplate behind the wheel disc, usually fixed at the 12 o'clock or 6 o'clock position.
Mechanism: A metal or plastic actuator tab attached to the back of the rotating wheel passes through the gap of a U-shaped optical photo-interrupter (grooved IR sensor) once per complete revolution.
Central Axle Indexing (Drive Assembly Setup):
Location: Mounted directly onto the bracket housing behind the main drive pulley / motor shaft.
Mechanism: Reads a slotted timing disc mounted directly on the central axle to send both continuous pulse counts and a single home reference pulse back to the main CPU.
Why Sensor Failure Causes Stuttering & Wrong Scores
The CPU determines which score segment the wheel lands on by counting stepper motor micro-steps relative to a known starting point.
Clean Signal (Normal): Every time the wheel completes a turn, the actuator tab breaks the IR beam on the Home Sensor. This sends a single $+5\text{V DC} \rightarrow 0\text{V DC}$ reset pulse to the CPU, resetting the step counter to absolute zero.
Dirty / Damaged Sensor (Fault): If dust, oil, or paper fibers block the IR emitter, or if the sensor chip fails, the CPU misses the reset pulse. The game engine realizes the step count does not match the expected index, causing the motor driver to jerk or stutter as it attempts to hunt for the missing home signal. As a result, the game registers the wrong target segment when the ball or pointer stops.
Step-by-Step Diagnostic & Cleaning Sequence
Turn off the machine power switch and disconnect the main AC cord. Open the rear access panel behind the main playfield wheel to reach the drive motor assembly and sensor brackets.
Manually rotate the play wheel by hand. Ensure the physical metal/plastic actuator tab passes cleanly through the center slot of the U-shaped optical sensor without touching or scraping either side of the sensor housing.
Arcade ticket dust and pulley rubber residue frequently build up inside the narrow slot. Dip a cotton swab in 99% Isopropyl Alcohol (IPA) and gently clean both inner faces of the optical sensor slot. Use compressed air to blow out any loose debris.
Reapply power to the cabinet. Set your multimeter to DC Voltage. Connect the black probe to Ground ($\text{GND}$) and the red probe to the Signal (OUT) terminal pin on the sensor harness:
Beam Unblocked: Multimeter should read approximately $+5\text{V DC}$ (or $+12\text{V DC}$ depending on board revision).
Beam Blocked (Tab inside slot): Voltage should drop sharply to near $0\text{V DC}$ ($<0.5\text{V DC}$).
If the voltage stays fixed at $+5\text{V}$ or $0\text{V}$ regardless of tab position, the optical transceiver inside the sensor is dead and must be replaced.
Trace the 3-wire or 4-wire harness from the sensor back to the main CPU board header. Check for pin corrosion, loose crimp terminals, or cracked solder joints on the sensor PCB.
Quick Diagnostic Matrix: Super Match Wheel Errors
| Symptom | Primary Suspect | Action / Solution |
| Wheel stutters + Score incorrect | Dirty / Blocked Home Sensor | Clean sensor slot with IPA; verify tab passes centered through the gap. |
| Wheel rotates smooth + Score incorrect | Loose drive pulley set-screw or stretched belt | Tighten wheel hub mounting screws; adjust or replace drive belt. |
| Wheel locks up / Error code displayed | Defective Home Sensor IC or severed harness | Test signal toggling ($0\text{V}$ to $+5\text{V}$). Replace sensor module if voltage is static. |
| Scores correct + Tickets fail to pay | Ticket switch / dispenser motor | Test ticket notch sensor, roller grip, and dispenser drive logic ICs. |
Gear matic - Perbaikan Display mati, dan bola macet
Sabtu, 02 Desember 2017
Maintenance & Operation Guide: Mini Crazy Horse LED Kiddy Ride Repair and Overload Prevention
The Mini Crazy Horse is an interactive, motion-simulated amusement ride specifically engineered for children aged 2 to 9 years old. Combining dynamic "real speed" horse movement with bright, colorful LED body illumination and an integrated front video screen, this coin-operated attraction is designed to maximize visual appeal, safety, and entertainment value in indoor arcades and playgrounds.
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| Mini crazy horse kiddie rides with colorful LED |
Despite its durable construction, high daily traffic and improper usage can lead to structural wear and mechanical failure over time.
1. Features & Operating Specifications
To maintain long-term reliability, field technicians and playground operators should be familiar with the machine's baseline parameters:
Target Age Demographic: 2 to 9 years old
Interactive Elements: Real-speed horse riding motion + front video display monitor
Visual Attraction: Multi-color LED illuminated horse body chassis
Operation Mode: Coin / Token Operated
Capacity Limit: 1 Player (Maximum weight load: 25 kg – 30 kg)
2. Common Structural Failure: Frame Shaft Fracture
The most frequent major breakdown reported on the Mini Crazy Horse ride is a cracked or fractured frame shaft (the primary support axle responsible for mechanical motion).
Root Cause: Severe Weight Overloading
While the manufacturer specifies a maximum safe operational payload of 25 kg to 30 kg (intended for a single child), real-world arcade usage frequently sees two major operational violations:
Multiple Riders: Parents allowing two children to squeeze onto the horse simultaneously.
Adult Weight Violation: Adults sitting on the horse chassis alongside or holding a child.
Exceeding the rated payload exerts excessive shear stress on the main steel shaft and welded joints, leading to metal fatigue and eventual mechanical breakage.
3. Repair & Structural Modification Procedure
When a support shaft or frame joint fractures due to overloading, follow this structured repair protocol:
Step 1: Disassembly & Inspection
Disconnect the machine from the main power outlet.
Remove the fiberglass horse body panels to fully expose the internal chassis and drive mechanism.
Clean away metal shavings, old grease, and debris around the broken section to evaluate the extent of the crack or break.
Step 2: Alignment & Structural Rewelding
Align the broken shaft pieces using clamping fixtures to ensure correct geometry and pivot balance.
Grind a V-groove along the fracture line to ensure deep weld penetration.
Perform heavy-duty structural rewelding (MIG or Stick welding) along the joint.
Pro Tip: Weld a steel reinforcement sleeve or gusset plate over the repaired area to increase torque tolerance against future overload stress.
Step 3: Post-Weld Finishing & Load Test
Smooth out weld beads using an angle grinder and apply anti-rust primer.
Re-grease moving pivot joints and mechanical linkage points.
Perform a full mechanical load test with a 25 kg weight before reinstalling the outer body casing.
4. Operational Prevention & Staff Best Practices
Welding repairs resolve the physical damage, but preventive measures are necessary to stop recurring frame failures. Arcade management should implement two clear operational safeguards:
Clear Safety & Weight Warning Signage: Post a high-visibility sticker or notice plate directly near the coin slot stating:
NOTICE: Single Rider Only (1 Child). Maximum Weight Capacity: 30 KG.
Operator & Cashier Staff Briefings: Train floor supervisors, cashiers, and playground attendants to actively guide visitors. Staff should politely intervene if adults attempt to ride or if multiple children attempt to climb onto a single machine simultaneously.
Summary
The Mini Crazy Horse Kiddy Ride is a proven revenue generator when kept in prime working order. By combining proper structural rewelding techniques with proactive staff supervision and explicit weight limits, operators can eliminate preventable shaft fractures, minimize downtime, and ensure a safe, enjoyable experience for young riders.










